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LTB00148v4 - Accidentally Filling the Fuel Tank with Gasoline Instead of Diesel

Vehicle has been driven until it stops or over two minutes. The entire fuel system will need reworking as follows:

1. Referring to the relevant section in the workshop manual, drain the fuel tank.

2. Clean and flush all low pressure pipes.

3. Replace the fuel filter.

4. Replace the high pressure fuel pump.

5. Replace all high pressure fuel pipes.

6. Replace the diverter pipe and both fuel rails.

7. Replace the fuel cooler (part of oil cooler/filter assembly in middle of the engine 'V').

8. Replace all fuel injectors.

9. Remove fuel pump module and fuel level sensor.

10. Remove all traces of residual fuel within the tank using clean absorbent cloth/paper.

11. Invert the fuel pump module and fuel level sensor to remove all traces of residual fuel.

12. Reassemble fuel pump module and fuel level sensor to the fuel tank.

13. The tank must be filled with fresh diesel fuel.

14. Road test the vehicle for at least 10 miles/16Km, checking for normal engine operation and that no stored diagnostic trouble codes are logged.

15. Return vehicle to customer.